Chargex Aerospace Lithium Batteries

Precision Lithium Battery Solutions for Aerospace and OEM Applications

We design and manufacture lithium batteries and chargers engineered for reliability and performance across diverse industries, including marine, RV, Telecom, Industrial and Aerospace. With over 15 years of experience, we provide both standard and custom solutions to meet specialized needs. Our products have been used in projects for organizations such as SpaceX, NASA, Boeing, JPL, and the U.S. Navy, supporting critical applications worldwide.

NAVY
 

United States Navy

Chargex has supplied Class A lithium batteries for various United States Navy Projects, designed to meet the specific needs of naval applications.

NASA - JPL
 

Jet Propulsion Laboratories

Chargex supplied batteries to JPL, contributing to power solutions for a sub-Antarctic rover project. 

SPACEX
 

Space Exploration Technologies (SpaceX)

Chargex has supplied Class A lithium batteries and chargers to SpaceX for use in aerospace applications.

TELECOM 

Nokia Telecom

Chargex has supplied customized lithium battery systems to Nokia for use in communication towers across major U.S. cities, replacing traditional lead- acid batteries.



 Bolted Construction for Unmatched Strength and Performance

Chargex Lithium Iron Phosphate (LiFePO4) batteries are engineered for durability and performance using bolted 32700 stainless steel cylindrical cells, a significant advancement over conventional tab-welded designs.

Each cell is secured through a rigid Lengthway Circuit Board, adding structural integrity and enhancing electrical conductivity. To further reinforce the pack, we use heavy-duty solid copper bus plates that resist bending and warping, even under extreme conditions, ensuring maximum current flow and long-term reliability.

CHARGEX® Lithium Iron Phosphate Battery


 Engineered for Strength, Safety, and Reliability

The Chargex Battery Management System (BMS) stands out with premium-grade MOSFETs and high-quality electrical components, delivering exceptional efficiency, performance, and long-term dependability. Our BMS modules support higher charge and discharge currents than many competitors, making them ideal for both deep cycle and engine-starting applications.

Every BMS includes built-in protections such as short circuit, reverse polarity, low voltage, and over voltage safeguards. Unlike others, we typically exclude low-temperature shutdown features, giving you uninterrupted power in cold environments. While this may slightly reduce battery life, it ensures your Marine, RV, and electronic systems keep running when you need them most.

Chargex Lengthway Circuit Boards


Lengthway Circuit Boards
Chargex lithium batteries feature Lengthway Circuit Boards, which bolt each cell together, providing structural rigidity and seamless integration with the Battery Management System (BMS) for precise cell balancing.

In the rare event of a cell failure, the Lengthway Circuit Board isolates the affected cell, preventing a short circuit and allowing the rest of the battery to continue operating safely. In contrast, traditional tab-welded battery packs are built as a single string of cells, meaning one cell failure can cause total pack failure.

Key Advantages:

  • Strong, rigid battery pack design

  • Individual cell protection and isolation

  • Continuous operation even if a single cell fails

  • Superior to traditional tab-welded designs

CHARGEX® Lithium Iron Phosphate Battery


32700 3.2V 6.3Ah LiFePO4 Lithium Iron Phosphate Battery Cell

Chargex lithium Iron Phosphate Batteries are built using our 32700 – 3.2V LiFePO4  explosion-proof stainless steel cells. Each cell is bolted, not tab welded, for superior electrical conductivity and a more secure, long-lasting connection.

Designed with safety in mind, every cell features an integrated thermal fuse that automatically disconnects in the rare event of overheating. Combined with a high-pressure safety vent and flame-retardant electrolyte, this makes our battery cells among the safest in the world.

Key Features:

  • Explosion-Proof Stainless Steel Construction

  • Bolted Cell Design for Maximum Conductivity

  • Built-in Thermal Fuse for Overheat Protection

  • Flame-Retardant Electrolyte

  • High-Pressure Safety Vent


Chargex Lengthway Circuit Boards

THERMAL FUSE
 

Integrated Thermal Safety Fuse

Each cell features an internal thermal fuse positioned between the anode and cathode. In the rare event of overheating, the fuse automatically disconnects to prevent thermal runaway and ensure safe operation.

SAFETY VENT  
 

High-Pressure Safety Vent

Each cell features a high-pressure safety vent engineered to activate under extreme heat or pressure, safely releasing internal gas buildup to prevent rupture or explosion.

ELECTROLYTE
 

Flame-Retardant Electrolyte

Our cells are engineered with a flame-retardant additive integrated into the electrolyte, enhancing safety by minimizing the risk of combustion under extreme conditions.

EXPLOSION PROOF 

Explosion-Proof Stainless Steel Housing

Each lithium battery cell is encased in a high-strength, explosion-proof stainless steel cylindrical housing, providing superior protection against external impacts and internal pressure buildup.

Tested & Approved: Designed to Replace Outdated Lead Acid, Gel, and AGM Batteries

Plug & Play

Drop-in replacement - same group sizes as standard lead acid batteries. Simply connect your battery cables and you're ready to go.

Modular

Connect multiple batteries in series and in parallel to increase voltage, power, and capacity. 

Built-in Battery Protection

Every battery comes with a built-in battery protection system designed to protect and maintain the battery cells.

70% Lighter than Lead

Lithium Batteries average 70% lighter than the same size lead battery. Plus - our batteries don't contain toxic lead, gases, or acid.

100% Depth of Discharge (DOD)

CHARGEX® Lithium Ion Batteries can be discharged to 100% of the rated capacity.

Long Life 3000 - 5000 Cycles

CHARGEX® Lithium Batteries outperform our competitors in quality, safety, reliability, and life.

Customized lithium battery solutions from Chargex can be certified to UL and other required industry standards.

Chargex Aerospace and Defense Lithium Battery

At Chargex, our mission is:

1. "Powering the future of aerospace with precision-engineered battery solutions."

2. "Delivering mission-critical energy systems through custom OEM battery design and manufacturing."

3. "Engineered power for the most demanding applications."

4. "Innovating advanced battery systems that meet the toughest aerospace standards."

5. "Charging tomorrow’s missions with reliable, custom-built energy solutions."




QUICK INQUIRY FORM

For high-quality lithium batteries tailored to your next application, contact us at sales@chargexbattery.com or complete the form below with your project details. A dedicated sales engineer will work with you to design, manufacture, and deliver solutions guaranteed to meet or exceed your expectations.